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BURA overview

Modules: full specification

The overview page introduces six modules in one sentence each. Here, each module's content is detailed, along with the two platform-level capabilities (notifications and permissions, statistics and reports) and the six representative site types.

  1. 1. WMS: warehouse management
  2. 2. Production and MES
  3. 3. QMS: quality management
  4. 4. CMMS: maintenance
  5. 5. Fleet and equipment
  6. 6. Orders and inter-site movement
  7. 7. Notifications and permissions (platform-level capability)
  8. 8. Statistics and reports (platform-level capability)
  9. 9. Site types and their processes

WMS: warehouse management

WMS ties physical warehouse movement (receiving, put-away, dispatch) and scale data into one database, with slot-level accuracy.

Site, warehouse, containerConfigurable structure
Receiving and dispatchConfigurable workflow
LabelingPrinting and scanning
Put-awayAutomatic slotting
Scale integrationElicom, KERN, ScaleIT
Warehouse lockUnit-level lock
Contract storageCustody storage
Master dataMaintained centrally
ContractsManaged in the system
Weight lossScheduled reconciliation

Production and MES

The module manages the production process from planning to shift changeover, and pauses a job automatically on a sensor fault.

Production linesConfigurable
PlanningWeekly capacity planning
Production stepsConfigurable process steps
Production sheetsTemplate-based
RecipesManaged in the system
Auxiliary materialsRecorded
LOT handlingConfigurable
Continuous processingWith production cycles
Shift changeoverPause and resume
Sensor faultAutomatic pause
Material balanceProcess loss calculated
Weekly production-line capacity planning with drag-and-drop order scheduling
FIGURE 01 Weekly production-line capacity, with drag-and-drop order scheduling.
Job-level traceability: LOT number, contributors, pallet pattern and schedule
FIGURE 02 Job-level traceability: LOT number, contributors, pallet pattern and schedule within one job.

QMS: quality management

Every quality event carries a versioned parameter, a certificate and a release decision, from quarantine to rejection.

QA parametersVersioned
QA sheetsDigital
TraceabilityIFS, GGN
CertificatesManaged in the system
Supplier evaluationRecorded
Inspection jobsDedicated quality tasks
Sample gradingAt storage-unit level
QuarantineLock and release
RejectsRejection recorded
GenealogyForward and backward
Versioned quality acceptance thresholds with explicit rejection rules
FIGURE 03 Versioned acceptance thresholds, with explicit rejection rules.
Laboratory sample results attached to a quality job
FIGURE 04 Laboratory sample results attached directly to the quality job, not kept in a separate record.

CMMS: maintenance

The asset hierarchy stays synced with Navision master data, and maintenance tasks are generated from templates, complete with parts and resource booking.

Asset hierarchyManaged in the system
Navision syncAsset master
Task templatesReusable
PartsAssigned per task
MaintenancePreventive and corrective
Personal protective equipmentIssue recorded
SchedulingPlanned in the system
Preventive jobsGenerated automatically
Resource bookingLabor and equipment
Task timeStatus and elapsed time
A plant's asset hierarchy with maintenance tasks broken down by asset
FIGURE 05 A plant's asset hierarchy, with maintenance tasks broken down by asset.

Fleet and equipment

Every vehicle and piece of equipment lives in one record, from issue to return, with document-expiry tracking.

Vehicle and equipment recordCentral register
DocumentsWith expiry tracking
Usage logMileage and fuel
Issue and returnWith assignment history
Service historyRecorded
Equipment loanManaged in the system
ExportExcel

Orders and inter-site movement

A sales, production or purchase order automatically creates the matching dispatch and receiving job at the other site.

Order typesSales, production, purchase
Navision syncSales order and purchase order
Intercompany billingBetween sites
Outbound to InboundAutomatic job linking

Notifications and permissions

This is not a separate module but a platform-level capability: events from all six modules become real-time notifications, targeted by site and role.

Push notificationReal-time, SignalR
TargetingBy site and role
Stock alertShortage and overfill
Expiry alertAutomatic
Integration eventsAlerts on recipe processing too
AuthenticationAzure AD
Permission managementRole by site
Permission matrixConfigurable
Number of permissions50+

Statistics and reports

The other platform-level capability: reporting is generated in one place from the data of all six modules, including the statistics filed with regulators.

Warehouse stockCurrent state
Contract fulfillmentTracked
Receiving statisticsIn the system
Production statisticsIn the system
Dispatch statisticsIn the system
Regulatory reportingReport generated
Energy consumptionTracked

Site types and their processes

The same system runs with a different combination of modules, depending on what a given site produces, stores or dries.

Six representative site types, by input, processing, output and modules
Type Input Processing Output Modules
Potato warehouse, 3D-cell storage Potatoes, weighed 3D-cell put-away and slotting Dispatch WMS
Flake factory Potatoes Processing into flake product Finished product, packaged WMS, Production and MES
French-fry factory Raw potatoes Continuous processing, OPC UA palletizing Frozen french fries WMS, Production and MES
Freeze-drying plant Processed raw material Freezing, tray loading, freeze-drying, packaging Packaged product Production and MES, QMS
Milk powder and infant-formula plant Raw milk Pasteurization, wet mixing, evaporation, spray drying Milk powder, released from quarantine WMS, Production and MES, QMS
Maintenance only none (non-production site) Preventive and corrective maintenance jobs, PPE issue, parts, resource booking none CMMS

Let's build one for your plant too

If building a system like this for your plant is something you are considering, this email address is where to start. There is no form: one sentence about what you want to solve is enough.

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